Engineering Experience
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This video shows the hardware that I designed for the NASA Glenn Research Center (0:29 - 0:56). The hardware was used to study mode transitions for TBCC vehicles.
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This video shows the hardware that I designed to support the X-1 engine test at NASA Langley's 8 foot high temperature tunnel. This engine was designed to power the X-51 Waverider. The image linked HERE shows another angle of the engine and hardware installed in the test tunnel.
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This video shows the NASA WB-57 as it leaves Nellis Air Force Base. The plane has a "grey" looking belly, which houses some of the optical hardware that I designed.
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North Wind Systems (Formerly Calspan / AcENT); Bohemia, NY
Senior Mechanical Design Engineer / Engineering Manager July 2020 – Present
❑ Create conceptual and detailed designs for hypersonic test hardware based on customer requirements
❑ Design, model, draw, and analyze concepts using Solidworks software for prototype fabrication, assembly, build, and integration
❑ Validate designs through hand calculation analysis, FEA simulations, and peer and customer design reviews
❑ Interface with manufacturing and purchasing personnel as well as vendors and customers throughout the design and build process to ensure overall program success
❑ Manage team of five junior design engineers to ensure their development and growth through mentoring and professional development activities
Northrop Grumman/Orbital ATK; Ronkonkoma, NY
Senior Mechanical Design Engineer Oct. 2005 – Nov. 2007, February 2015 – March 2020
❑ Conceptualize designs for hypersonic test hardware based on customer requirements for both for internal and external customers
❑ Assemble, integrate, install, and troubleshoot systems in both lab environment and at customer facility
❑ Design, implement, manage hardware tracking system for government contracts
Dayton T. Brown Inc.; Bohemia, NY
Senior Mechanical Design Engineer May 2012 – December 2014
❑ Mechanical design of fixtures used to test aircraft and aerospace components and systems
❑ Coordination of purchasing, data acquisition, technicians, and other personnel required to execute test program
❑ Prepare 3-D models and detailed drawings using Autodesk Inventor software for design release, configuration management, procurement, fabrication and assembly of fixtures
BAE Systems; Greenlawn, NY
Mechanical Design Engineer II June 2008 – May 2012
❑ Design optical assemblies and components based on system requirements, cost and ease of manufacture, availability of materials and hardware
❑ Interface with manufacturing, procurement, optics and other personnel to ensure satisfaction of all requirements and successful delivery of individual components and overall systems
❑ Assemble and fully document optical systems to ensure future assembly accuracy and repeatability
Senior Mechanical Design Engineer / Engineering Manager July 2020 – Present
❑ Create conceptual and detailed designs for hypersonic test hardware based on customer requirements
❑ Design, model, draw, and analyze concepts using Solidworks software for prototype fabrication, assembly, build, and integration
❑ Validate designs through hand calculation analysis, FEA simulations, and peer and customer design reviews
❑ Interface with manufacturing and purchasing personnel as well as vendors and customers throughout the design and build process to ensure overall program success
❑ Manage team of five junior design engineers to ensure their development and growth through mentoring and professional development activities
Northrop Grumman/Orbital ATK; Ronkonkoma, NY
Senior Mechanical Design Engineer Oct. 2005 – Nov. 2007, February 2015 – March 2020
❑ Conceptualize designs for hypersonic test hardware based on customer requirements for both for internal and external customers
❑ Assemble, integrate, install, and troubleshoot systems in both lab environment and at customer facility
❑ Design, implement, manage hardware tracking system for government contracts
Dayton T. Brown Inc.; Bohemia, NY
Senior Mechanical Design Engineer May 2012 – December 2014
❑ Mechanical design of fixtures used to test aircraft and aerospace components and systems
❑ Coordination of purchasing, data acquisition, technicians, and other personnel required to execute test program
❑ Prepare 3-D models and detailed drawings using Autodesk Inventor software for design release, configuration management, procurement, fabrication and assembly of fixtures
BAE Systems; Greenlawn, NY
Mechanical Design Engineer II June 2008 – May 2012
❑ Design optical assemblies and components based on system requirements, cost and ease of manufacture, availability of materials and hardware
❑ Interface with manufacturing, procurement, optics and other personnel to ensure satisfaction of all requirements and successful delivery of individual components and overall systems
❑ Assemble and fully document optical systems to ensure future assembly accuracy and repeatability